Hot-rolling, Thermomechanical Processing, Phase Transformations, Mill Forces, Mill Design
Calypso HSMM combines a comprehensive mill-model with a detailed physics-based microstructure evolution model. In this way, it combines the "processing", "structure" and "properties" sides of the materials triangle. The built-in models within Calypso HSMM can be used to design new steel chemistries and thermomechanical processing schedules. Equally important is the fact that Calypso HSMM allows users to replace any of the built-in microstructure models with their own models or third part models. Calypso HSMM is not simply a "model of the hot mill" , it is a platform that can be used to integrate all of your company's models into one powerful design tool.
In addition to specifying the slab dimensions and average composition, the user can introduce spatial variations in alloying elements within the slab.
Digital recreation of mill layout including: tables, furnaces, walking beams/pusher plates, descalers, flow tables, roll stands, coilers.
Description of the process as the slab moves through the mill from reheat furnace through to downcoiler, including speeds, reductions, transfers, rotations, coiling, furnace temperatures, and water flow rates.
Description of how to discretize the slab for proper allocation of simulation compute resources.
Selection and customization of the material microstructural models used in the slab (Adjustable sub-models include Hardening, Recovery, Recrystallization, Precipitation and Transformations
Design of the backup and work rolls used in the stands including dimensions, material and crown shape .
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